Monoflo International
  • Winchester, VA, USA
  • Full Time

Medical, Dental, Life, 401k, HSA, Vision, and much more!


Zone Process Technician is responsible for proper shut down of machines, basic machine controls, maintaining the molding process standards to achieve specified part quality, and maintaining cycle efficiencies within a designated zone. The Zone Process Technician will own the shift and utilize Zone Leads to report against Quality specifications conformance and non-technical concerns. The Zone Process Technician is a key contributor to the continuous improvement of plant performance metrics.

Expectations:

  • Plan and execute daily schedule to achieve daily plan objectives
    • Work Cell Set Up
    • Machine startups as directed
    • Prepare auxiliary equipment in advance and communicate potential delays
    • Execute schedule timely to avoid subsequent order delays in the schedule
  • Maintain stability of machines to achieve standard cycle and meet quality specifications using the pre-determined process parameter spec sheets.
  • Perform proper and timely shutdown of equipment experiencing machine, mold and/or quality issues.
  • Remain compliant to all Standard Work processes documented throughout facility
  • Record and identify root cause analysis for single and multiple downtime intervals.
  • Report to countermeasure board for reviews and implement countermeasures as required resulting in preventative measures
  • Understand what it takes to meet Key Performance Indicators (KPI's) targets: Zone Utilization, Efficiency, and Production Unscheduled Downtime

Essential Duties and Responsibilities:

  • Review production schedule for daily production plan.
  • Perform proper machine startups (as requested), restarts and shutdowns.
  • Ensure the process remains to the pre-determined standard parameters throughout the production run
  • Determine and execute quality issue resolution; if unresolved proper machine shut down is required.
  • Proper documentation of all process parameters adjusted is required for any reason (quality, cycle time, etc.)
  • Identify and remove purge to collection area properly for recycling
  • Perform process parameter log standard work.
  • Report to Countermeasure Board at assigned times.
  • Observe all safety and environmental protocols.
  • Remain in designated zone.
  • Meet with incoming Zone Process Tech for shift changeover

 

Qualifications:

  • The individual must have at least 3 years of experience as a Process Tech with Injection Molding equipment.
  • Ability to use Computers and learn ERP System (IQMS)
  • Must possess a strong mechanical aptitude with root cause analysis understanding
  • Decision making skills are critical; know when Engineering is required to troubleshoot and resolve
  • Must have a high school diploma or equivalent
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